Sage 200 Manufacturing
Manage production planning, bill of materials, and shop floor operations in one connected system. Sage 200 Manufacturing gives you control over costs, capacity, and quality from raw materials to finished goods.
Sage 200 Manufacturing handles everything from production planning and scheduling to bill of materials management and shop floor control. It connects your manufacturing operations directly to inventory, purchasing, and finance.
Unlike standalone production systems, Sage 200 Manufacturing means your stock levels, costs, and financials stay in sync automatically. When you issue materials to production, stock updates. When you receive finished goods, costs flow through. No reconciliation, no manual updates.
The result? Better production planning, accurate costing, and the visibility you need to meet delivery commitments while protecting your margins.
Production planning that relies on gut feel and spreadsheets
When you’re scheduling production across multiple work centres with varying capacity, spreadsheets become a liability. Jobs get double-booked, materials aren’t ready when you need them, and promised delivery dates slip. Sage 200 Manufacturing gives you proper planning tools that account for capacity, material availability, and lead times.
No real visibility into true production costs
You know roughly what things cost to make, but the actual numbers are buried in spreadsheets and assumptions. Without accurate costing, you can’t price confidently or spot where margin is leaking. Sage 200 captures actual labour, materials, and overheads against each job so you know exactly what things really cost.
Stock discrepancies between the system and the shop floor
The system says you have 500 units. The warehouse says 420. Production is waiting on materials that should be there but aren’t. Sage 200 Manufacturing keeps stock movements in sync with production, so what the system shows matches what’s actually on the shelves.
Traceability gaps causing compliance headaches
When a customer asks which batch their order came from, or a supplier recall hits, you need answers fast. Digging through paperwork and spreadsheets isn’t good enough. Sage 200 maintains full batch and serial traceability from raw materials through to finished goods.
Sage 200 Manufacturing gives you the tools to plan production, manage materials, and track costs across your entire manufacturing operation. Detailed reporting helps you identify bottlenecks and optimise throughput.
Bill of Materials Management
Define product structures with multiple levels of components, sub-assemblies, and operations. Handle variants, revisions, and engineering changes without losing control. Calculate accurate costs based on actual material and labour requirements.
Production Planning & Scheduling
Plan production based on demand, capacity, and material availability. Schedule work orders across work centres, track progress in real time, and adjust when priorities change. See what’s possible before you commit to delivery dates.
Shop Floor Control
Track work-in-progress from raw materials through to finished goods. Record time, materials, and operations as they happen. Capture actual costs against standard costs and identify variances before they hit your margins.
Quality Control
Define quality checkpoints and inspection requirements. Record results against specifications and manage non-conformances. Maintain full traceability from raw materials through to finished goods for compliance and recall capability.
Reliable delivery commitments
Know what you can promise and deliver it. Production planning that accounts for real capacity and material availability means fewer missed dates, happier customers, and less firefighting on the shop floor.
Accurate product costing
Understand exactly what it costs to make each product. Actual labour, materials, and overheads captured against each job give you the data to price confidently and protect your margins.
Reduced stock-holding costs
Better visibility into what you have, what you need, and when you need it. Stop tying up cash in excess inventory while still having the right materials available when production needs them.
Full batch and serial traceability
Track materials and finished goods from supplier to customer. When you need to answer traceability questions for compliance, customer queries, or recalls, the information is there.
Connected operations and finance
Production data flows directly into your financials. Stock valuations, cost of goods sold, and work-in-progress all stay in sync without manual journals or month-end reconciliation headaches.
The difference between an implementation that transforms your business and one that becomes a headache? Your partner. We’ve been implementing Sage solutions for over 20 years, winning Sage Developer of the Year five times along the way. We know how to configure Project Accounting to match how your business actually works.
“We really like working with Eureka Solutions, we are confident that they are the leading partner in the Sage landscape and their knowledge about the software is second to none. Whenever we need them to, they promptly connect remotely and see what needs doing. The communication and level of support we get from Eureka Solutions is excellent.”
– Marcin Czerniawski, Financial Controller
Upgraded functionality improves day-to-day operations across finance and the wider business
Data transfer between Sage 200 and ecommerce, warehouse and repair systems
33 of 55 employees have tailored access
Automation cuts down on manual data entry errors, saving significant time and resource
“I cannot begin to describe the difference Eureka Solutions’ interventions have made to the way we operate. Eureka Solutions got on board, had a look at what we did and came up with ways of making sure that the solution was tailor-made to suit our business and solved the problems that we were facing.”
– Managing Director
Doubled turnover without increasing staff
60+ days saved per month, in order processing speed
Real-time visibility across the entire operation
Full integration between website and Sage 200
Increased data accuracy, eliminating disconnected systems and manual errors
“Eureka helped us pull all the disparate parts of the business into one system and after 8 months of using it, it is hard to imagine being without it now. It was a steep learning curve for everyone using the system but having Eureka on hand and a support line available, they minimised the disruption and ensured our business never stopped operating. We went from a 4 user Sage 50 system to a 30 user Sage 200 system in a matter of months.”
– Steven Donnachie, Company Accountant
System created to support growth
Customisation has streamlined processes
Increased staff productivity
Information easily accessed throughout the organisation
“We have the system tailored so our price books sit within it – all the various price books according to which customer and who is using it. When we offer specific discounts to customers and they have different price books, that all sits in Sage 200 so that when we generate monthly invoices, all the details are there and accurate.”
– Samantha Proctor, Finance Manager
Real-time visibility of the financial picture
Individual and consolidated reporting on revenue streams
Reduction in manual processes
Efficiencies, particularly in online and telesales order processing
Whether you’re looking to improve production planning, get better visibility into costs, or connect your shop floor to your financials, we can help you understand how Sage 200 fits your specific situation.
Prefer to talk now? Call our specialists directly:
01355 581 960
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